Exam Details
| Subject | Manufacturing Technology | |
| Paper | ||
| Exam / Course | Bachelor of Technology in Mechanical Engineering (Computer Integrated Manufacturing) BTME | |
| Department | School of Engineering & Technology (SOET) | |
| Organization | indira gandhi national open university | |
| Position | ||
| Exam Date | December, 2016 | |
| City, State | new delhi, |
Question Paper
No. of Printed Pages: 3 IBME.OO3 1
B.Tech. MECHANICAL ENGINEERING (COMPUTER INTEGRATED LJOBB2 MANUFACTURING) BTCLEVIlBTMEVIlBTELVVBTCSVVBTECVI Term-End Examination December, 2016
BME-003 MANUFACTURING TECHNOLOGY
Time hours Maximum Marks: 70
Note: Question no. 1 is compulsory. Answer any four from questions no. 2 to 7. Use of calculator is allowed. Assume any suitable data, if missing.
1. In an orthogonal cutting process, the following observations were made:
Depth of cut 0.25 mm, chip thickness ratio =0.45, width of cut mm, cutting velocity 40 m/min, cutting force component parallel to cutting velocity vector 1150 Feed force 140 rake angle of the tool =18°.
Determine the resultant cutting force, power of cutting, shear angle, friction angle and force component parallel to shear plane.
Estimate the blanking force to cut a blank. 25 mm wide and 30 mm long from a 1.5 mm thick metal strip, if the ultimate shear stress of the material is 450 N/mm2• Also determine the work done, if the percentage penetration is 25% of material thickness. 7
2. Compare Cold-chamber and Hot-chamber methods of die casting. 7
List the types of furnaces used in casting. Discuss the various types of ladles used in a foundry. 7
3. Explain the function of a pattern in the casting process. Discuss the difference between loose piece pattern and split pattern. 7
Give the composition of a typical green moulding sand. Discuss the various binders used in moulding sand. 7
4. List the essential characteristics of a cutting fluid. Which coolants would you suggest for turning of the following metals with HSS tools? 7
Cast iron
Bronze
Alloy steels
Why were cutting tool inserts developed Discuss the two methods of attaching inserts to tool shanks. 7
5. With the help of neat sketches, explain the following welding methods: 7
Upset butt welding
Flash butt welding
Describe in brief the 'oxy-acetylene flame cutting'. How does the cutting flame tip differ from a welding flame tip 7
6. Differentiate between hot and cold working of metals. Write the advantages and disadvantages of these techniques. 7
Discuss the various types of chips produced during metal machining. What is the use of a Chip Breaker? 7
7. Write short notes on any four of the following:
Pressurised and Unpressurised Gating Systems
Welding Defects
Tool Signature
Crater and Flank Wear
Bending Methods
Punch and Die Wear in Drawing Operation
B.Tech. MECHANICAL ENGINEERING (COMPUTER INTEGRATED LJOBB2 MANUFACTURING) BTCLEVIlBTMEVIlBTELVVBTCSVVBTECVI Term-End Examination December, 2016
BME-003 MANUFACTURING TECHNOLOGY
Time hours Maximum Marks: 70
Note: Question no. 1 is compulsory. Answer any four from questions no. 2 to 7. Use of calculator is allowed. Assume any suitable data, if missing.
1. In an orthogonal cutting process, the following observations were made:
Depth of cut 0.25 mm, chip thickness ratio =0.45, width of cut mm, cutting velocity 40 m/min, cutting force component parallel to cutting velocity vector 1150 Feed force 140 rake angle of the tool =18°.
Determine the resultant cutting force, power of cutting, shear angle, friction angle and force component parallel to shear plane.
Estimate the blanking force to cut a blank. 25 mm wide and 30 mm long from a 1.5 mm thick metal strip, if the ultimate shear stress of the material is 450 N/mm2• Also determine the work done, if the percentage penetration is 25% of material thickness. 7
2. Compare Cold-chamber and Hot-chamber methods of die casting. 7
List the types of furnaces used in casting. Discuss the various types of ladles used in a foundry. 7
3. Explain the function of a pattern in the casting process. Discuss the difference between loose piece pattern and split pattern. 7
Give the composition of a typical green moulding sand. Discuss the various binders used in moulding sand. 7
4. List the essential characteristics of a cutting fluid. Which coolants would you suggest for turning of the following metals with HSS tools? 7
Cast iron
Bronze
Alloy steels
Why were cutting tool inserts developed Discuss the two methods of attaching inserts to tool shanks. 7
5. With the help of neat sketches, explain the following welding methods: 7
Upset butt welding
Flash butt welding
Describe in brief the 'oxy-acetylene flame cutting'. How does the cutting flame tip differ from a welding flame tip 7
6. Differentiate between hot and cold working of metals. Write the advantages and disadvantages of these techniques. 7
Discuss the various types of chips produced during metal machining. What is the use of a Chip Breaker? 7
7. Write short notes on any four of the following:
Pressurised and Unpressurised Gating Systems
Welding Defects
Tool Signature
Crater and Flank Wear
Bending Methods
Punch and Die Wear in Drawing Operation
Other Question Papers
Departments
- Centre for Corporate Education, Training & Consultancy (CCETC)
- Centre for Corporate Education, Training & Consultancy (CCETC)
- National Centre for Disability Studies (NCDS)
- School of Agriculture (SOA)
- School of Computer and Information Sciences (SOCIS)
- School of Continuing Education (SOCE)
- School of Education (SOE)
- School of Engineering & Technology (SOET)
- School of Extension and Development Studies (SOEDS)
- School of Foreign Languages (SOFL)
- School of Gender Development Studies(SOGDS)
- School of Health Science (SOHS)
- School of Humanities (SOH)
- School of Interdisciplinary and Trans-Disciplinary Studies (SOITDS)
- School of Journalism and New Media Studies (SOJNMS)
- School of Law (SOL)
- School of Management Studies (SOMS)
- School of Performing Arts and Visual Arts (SOPVA)
- School of Performing Arts and Visual Arts(SOPVA)
- School of Sciences (SOS)
- School of Social Sciences (SOSS)
- School of Social Work (SOSW)
- School of Tourism & Hospitality Service Sectoral SOMS (SOTHSM)
- School of Tourism &Hospitality Service Sectoral SOMS (SOTHSSM)
- School of Translation Studies and Training (SOTST)
- School of Vocational Education and Training (SOVET)
- Staff Training & Research in Distance Education (STRIDE)
Subjects
- Advanced Manufacturing Technology
- CNC Technology
- Computer Aided Design
- Computer Integrated Manufacturing
- Computer Programmingand Application
- ComputerAided Process Planning
- Condition Monitoringand Maintenance Engineering
- Energy Conversion
- Engineering Materials
- Engineering Mathematics Il
- Engineering Mathematics-I
- Engineering Mechanics
- Engineering Thermodynamics
- Fluid Mechanics
- Heat And Mass Transfer
- Industrial Engineering & Operations Research
- Kinematics & Dynamics of Mechanisms
- Machining Technology
- Manufacturing Systems, Integration and Control
- Manufacturing Technology
- Mechanical Engineering Design
- Mechatronics
- Metrology and Instrumentation
- Principles of Electrical and Electronic Sciences
- Production Management
- Quality Engineering
- Robotics
- Safety Engineering
- Soft Computing in CIM
- Strength of Materials
- Tool Engineering and Management